Brake Pad Wear Sensor Repair for Volkswagen Group Vehicles

August 10, 2023
Brake Pad Wear Sensor Repair for Volkswagen Group Vehicles
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Brake pad wear sensors are an integral safety feature in many vehicles, including those from the Volkswagen Group. These sensors provide drivers with an alert when the brake pads are nearing the end of their lifecycle and require replacement. If you own a Volkswagen Group vehicle and notice the brake pad wear symbol on your dashboard, it might be time for a checkup.


Understanding the Brake Pad Wear Sensor

How It Works

The brake pad wear sensor in Volkswagen Group vehicles operates on a simple principle. It's essentially an electrical circuit running through a wire embedded in the brake pads. As the brake pads wear down over time, this wire eventually breaks, causing an open circuit. This, in turn, triggers the brake pad wear symbol to illuminate on the dashboard.

It's worth noting that on Volkswagen Group vehicles, the sensor is exclusively located on the near-side front brake pad.


Troubleshooting the Warning Symbol

If the brake pad wear symbol lights up, it doesn't always mean that the pads are worn out. There could be several reasons for this warning:

1. The brake pads are indeed worn: In this case, the most straightforward solution is to replace the brake pads.
2. Wire breakage from pads to the plug/socket: The wire embedded in the pads could be damaged. The remedy here would be to purchase new pads.
3. Damaged plug/socket: If the socket is compromised, new brake pads are required. But if only the plug is broken, you can opt for a brake pad wear sensor connector wire repair kit or follow a specific repair guide, which we will delve into shortly.
4. Wire breakage from plug/socket to dashboard: If there's damage between the plug/socket and the main wiring harness, you can either use a sensor wire repair kit or repair the wire yourself. If the main wiring harness is damaged, however, a new wire must be routed to the dashboard.


Repair Guide for a Damaged Plug/Socket (Situation 3)

Gather the Necessary Parts

Before starting the repair, make sure you have the essential parts on hand. For the Volkswagen Group vehicles, you will need the following part numbers:

1J0973802 This is crucial for the repair process and can be sourced from authorized dealers or specialized automotive stores.
1J0973702 Another essential component, ensuring the successful completion of the repair.


Assess the Damage

Before diving into the repair, it's essential to ascertain the extent of the damage. Inspect the plug and socket thoroughly to determine which component needs attention.


Acquire Necessary Supplies

If you've determined that the plug is broken, get your hands on a sensor wire repair kit. This kit is specially designed to address such issues and comes with all the necessary components to facilitate the repair.


Follow the Repair Guide

If you're not using a repair kit and prefer a manual repair approach, make sure to follow a trusted and detailed repair guide. Such guides offer step-by-step instructions and often come with visual aids to make the process smoother.


Test the Repair

After completing the repair, it's crucial to test the brake pad wear sensor system. Drive the vehicle and observe if the warning symbol remains off. If it does, you've successfully repaired the issue. Otherwise, consult with a professional or revisit the repair steps.



Maintaining the brake pad wear sensor's functionality is crucial for ensuring safety on the road. Regularly inspect your brake system, and if you notice the warning symbol, address the issue promptly. With the right parts, knowledge, and resources, even seemingly complex issues can be effectively managed. Safe driving!


Repair Guide

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